Project Report For Indoor Environment Connections
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Project Report For Indoor Environment Connections - 8/19/2003, Bozeman

Nobody would suspect severe mold contamination in rural Montana where dry land farming and drought conditions dictate economic and social life. However, just minutes from where Lewis and Clark had once camped on their journey to find the passage to the Pacific, a brick farm house and the microbial contamination inside had caused this farming family to vacate and consider the options for themselves, the structure and generations of belongings.

The assignment began with a phone call from an adjuster whose insured suffered several catastrophic water losses. The insured suspected a mold problem as the results of water intrusion from a break in the main water supply line from an artesian well that had been discovered by natural gas exploration in years past. The owners explained that the water line had burst several times over the recent years due to the highly alkaline mineral content of the water corroding the galvanized supply line. The water was never immediately extracted and dried, due to the owner’s absence or preoccupation with the year’s wheat harvest. With the spirit of self-reliance that makes Americas’ farmers survive, the insured attempted a good-hearted attempt to rid the house of the unsightly and smelly gypsum board. It was ripped out, packed up the steps from the basement, through the upstairs living space and into a grain truck for disposal in the “back forty” -landfill sites. The owners had recently vacated the property complaining of health problems.

The occupants were reporting health complaints consisting of allergic type reactions, including skin rashes and problems with concentration. This led them to submit tape mounts to a microbiological lab. The most notable fungal types that were identified included; Stachybotrys sp., Stemphylium sp. and Aspergillus sp. These fungi are consistent with those normally recovered from construction materials that have been subject to elevated moisture and humidity for extended lengths of time. Upon our initial site investigation the owners completed a health information form, which revealed that, both of the occupants are over sixty years old, currently under a doctors care, and had respiratory problems including asthma. One of the owners had undergone surgery for the removal of their stomach and spleen, hip replacement and several back surgeries. It was clear that the owners had multiple medical conditions that could make them at high risk for reactions to fungal contamination.

The residence is a 1500 square foot ranch style brick home with three bedrooms, three baths, living, family and laundry rooms. There is also an attached two-car garage with access from the main floor. Downstairs is a finished basement with two bedrooms, A Photographic dark room, food pantry, wet bar, full size billiards table and playing area as well as 700 square feet of family room that was being used as storage of family items. The ceiling was suspended acoustic tile. Also located in the basement was a fuel oil forced air furnace and a storage area for pesticides. There was no door to the basement and a handrail with balusters separated the two levels.

Ben Yanker CR, WLS, CMR, president of Buffalo Restoration Inc. of Bozeman Mt. performed the initial site investigation at the request of the owners and the insurance adjuster in the fall of 2001. Some of the basement contents had been moved during the owner’s partial removal of the gypsum wallboard. Moldy and rotted baseboard was still on top of the pool table. In the bedroom, pantry and billiards room the exposed framing was water stained and had visible fungal growth. Rot and decay on the lower portions of the framing was also noticeable. Some of the remaining gypsum wallboard in these areas had visible mold growth two to three up from the floor. Some of the contents also had fungal growth on them. The adjacent family room was not as badly contaminated, with only small areas of visible fungal growth. The upstairs main floor showed no signs of visible fungal growth but was suspected of secondary contamination due to previous demolition efforts and the HVAC air-handling unit being located in the basement adjacent to the most severely contaminated areas.

After the initial inspection Ben Yanker suggested that the owners do not enter the residence and that a Certified Industrial Hygienist with experience in dealing with microbial contamination and current remediation practices be contacted for sampling and protocol preparation. The insurance adjuster contacted Ms. Robin Billau, CIH of Indoor Air Quality and Occupant Health of Bozeman Montana.

Robin’s site investigation and sampling was designed to include the following, perform a visual inspection, surface and air sampling, evaluate sampling results and prepare a remediation protocol to reduce occupant exposure to fungal contamination. A “Zefon” air sampling pump and “Air-O-Cell” cassettes was used for trapping airborne particles. The results provided by a qualified lab are in Table 1. (See insert). In addition, tape lifts were taken and submitted for microscopic analysis. Tape samples taken upstairs indicated the presence of several types of fungi including Stachybotrys sp. and Aspergillus/Penicillum sp. Based on the testing and visual inspection it was determined that spores from the active mold growth in the basement had contaminated the entire structure and contents due to air movement and occupant activities.

The guidelines referenced for removing the fungal growth and reducing the contamination indoors at the residence were from the following. The New York City Department of Health, Environmental & Occupational Disease Epidemiology, Guidelines on Assessment and Remediation of Fungi in Indoor Environments November 2000, EPA 402-K-97-200, Should you have the Air Ducts in your Home Cleaned? October 1997, The National Air Duct Cleaners Association Standard 1992-01 and the IICRC S500 Standard and Reference Guide for Water Damage Restoration. These guidelines were chosen because of the expertise of the individuals who created them and the applicability of the documents to the project in question.

Specifically, remediation and restoration of the residence included the following items in addition to meeting the guidelines mentioned above. All contents of the house were to be removed and processed by HEPA vacuuming, wiped, washed or dry-cleaned. Those content items that could not be processed were to be disposed of or enclosed in an impermeable covering. The occupants and Buffalo Restoration Inc. decided that many of the contents were no longer of useful value and should be disposed of even though they could potentially be processed. This highly subjective task was complicated by the fact that the occupants were advised to not re-enter the residence without respirators and protective clothing and the sensitivity they may have developed to exposure to fungal contamination.

A health conscious and cost effective procedure was implemented by constructing a staging area with shelving units in an outside porch area that was protected from the weather. The contents were removed from the house to the staging area where the occupants could view them from a distance and direct the remediation workers as to their wishes regarding salvagability. Items that were selected for processing were then air washed prior to inventory and packing. Buffalo Restoration Inc. in conjunction with the CIH instituted a quality control program for the processing of the contents that will be discussed latter in the article.

The chemicals stored in the photo dark room and pesticides stored under the stairs were to be removed outside the house to a safe location prior to cleaning. Workers were notified of the chemical residuals on the shelves and floor and wore chemical resistant gloves, boots and clothing and organic/acid gas/HEPA filter cartridges when working in these areas. Cleaning solutions and materials used for these areas were not to be reused in other areas to avoid cross contamination.

The structural remediation/decontamination efforts were similar to that which readers are familiar with, including removal and disposal of moldy building materials, vigorous cleaning and then encapsulating stained structural members that remained.

However, prior to reconstruction project manager Everett Flikkema, discovered that moisture was still present in the basement slab. The original basement slab(s) had been poured over several years as funds and concrete were available. The elevated moisture was present at the “cold seams” some of which were over 2 inches in size. Reconstruction not started until the moisture source was identified and corrected.

Investigation revealed that the house did not have rain gutters or downspouts and that the grading around the residence allowed rainwater to migrate through cracks in the foundation and slab. To remedy the situation the perimeter of the foundation was excavated, foundation cracks were sealed from the outside, window wells were removed and reset to accommodate a new final elevation grade that sloped away from the residence, gutters and downspouts were installed. As additional drying was performed the size of the cold seam cracks was reduced and equilibrium moisture levels achieved.

It is important to note that the goals of the remediation efforts were clearly defined by the CIH at the outset of the project. Specifically, for all indoor spore trap results the spore counts for Stachybotrys sp. should be less than 87 spores/m3,(1 spore or less in a 5 minute sample at 15 liters per minute), no visible mold should be present and relative humidity levels in the home should be below 60%.

The processing of the contents was performed in a 2,000 square foot facility dedicated to mold remediation. Chambers were constructed to allow for an employee break room, donning and doffing areas in addition to storage and processing areas. Contaminated items were passed through flap doors from “dirty” storage to a work area equipped with downdraft tables, HEPA vacuums, compressed air and cleaning items. For further inspection, sampling and packing; the processed items were then passed though flap doors to a separate chamber, which was slightly more pressurized than the processing, and “dirty” storage room. Finally, the processed items were passed through to a “clean” storage area to await delivery.

As part of the internal quality control program, tape lift samples were randomly taken by the supervisor at the end of each shift and sent overnight to a qualified lab. The results were sent to, Robin Billau CIH and then on to Buffalo Restoration Inc. via e-mail. The non-viable samples of spores and fragments were quantified, from lowest to highest: “Trace”, “Minor”, “Major” and “Abundant”. The values were meant to show relative quantities only. The amount of spores, fragments or particulate would indicate the effectiveness of the processing efforts.

It was agreed with the CIH that our processing goal was to only allow “trace” or less amounts of Stachybotrys or Penicillium sp. /Aspergillus sp. All contents processed for a particular work period would be held in the packing room until sampling results were received. Processed work that met the criteria would then be moved to a final storage area. If the results showed minor, major or abundant amounts the entire work shift production would be reprocessed and tested again.

At the beginning of the project several batches of contents did not meet the agreed upon criteria. Subsequently, the CIH visited our restoration facility to evaluate air- flow management and processing procedures and assist with the refinement of the procedure to accomplish the goals.

It was determined that a more thorough wiping and wet cleaning was required to remove particulate material as well as spores and sporulating structures. By increasing diligence during the wet side cleaning and wiping along with thorough drying prior to packing, proved to provide the anticipated results.

Final verification/clearance for the remediation of the mold growth at the residence consisted of a site visit by the CIH for a visual inspection, air and surface sampling to indicate the effectiveness of the remediation and reviewing and documenting that the clean up protocol was followed. The air sampling results can be seen in Table 1. Prior to receiving the sampling results which indicated that the project goals had been achieved, it was determined that additional cleaning was required for the ducts and the appliances. There was some soot dispersal in the ductwork from the fuel oil furnace. The appliance mechanical systems were given additional HEPA vacuuming and wiping. Following the sampling results and “clearance” the foundation walls and floor joist were coated/encapsulated prior to reconstruction.

The entire project consisting of investigation, sampling, project goal agreement, content inventory/pack out, demolition, structural decontamination more sampling and verification reconstruction and resetting the contents took a little more than 12 months to complete. To put that in a different perspective it was the about the same amount of time it took Lewis and Clark and the Corps of discovery to travel from St. Louis to the nearby campsite.

The Author Ben Yanker CR, WLS, CMR is president of Buffalo Restoration Inc. of Bozeman Montana. Buffalo Restoration Inc. is a full service restoration company that serves Southwest Montana. Ben is currently the chairman of ASCR’s Water Loss Institute (WLI). He also has a marketing and education degree from Montana State University.


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